ADVANCED MATERIALS FOR A LIGHTER, STRONGER FUTURE
Engineering the Next Generation
of Magnesium Components
YAALI Advanced Metal Technologies is developing
an advanced magnesium thixomoulding platform in
Pune, Maharashtra, focused on engineered
lightweight components.
APPLICATION AREAS
Engineering Across Industries
01
Automotive & EV
Frames, housings, brackets, covers and selected
EV components subject to engineering validation.
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02
Drones & UAV
Lightweight frames, housings, mounts and
electronic enclosures.
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03
Defence & Aerospace
Qualified lightweight housings and
application-specific structures subject to
program approvals.
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04
Electronics & High-Tech
Chassis, frames, display structures and
communications and electronic housings.
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05
Industrial & Robotics
Robot structures, end-effector housings,
sensor housings and portable equipment components.
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06
Energy & ESS
Power-electronics housings, controller enclosures
and selected structural and thermal components.
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THE TECHNOLOGY
What is Magnesium
Thixomoulding?
A precision injection-moulding route for producing
complex magnesium components with controlled
processing and repeatable manufacturing.
01
Feedstock
Magnesium alloy feedstock is introduced
into the machine barrel.
02
Controlled Heating
The material is heated and sheared into
a controlled semi-molten state.
03
Injection
The processed material is injected into
a precision mould.
04
Component
The moulded component is produced with
the required geometry for further
engineering and validation.
Lightweighting
Magnesium’s low density creates opportunities
for engineered lightweight components.
Complex Geometry
Suitable designs can explore complex geometry
and functional integration.
Part Consolidation
Selected applications may enable integration
of multiple functions.
Recyclability
Material recovery pathways can support
circularity where applicable.
MATERIAL ADVANTAGE
Why Magnesium?
Magnesium’s low density creates opportunities
for engineered lightweight components.
Suitable component designs can explore
lightweighting, complex geometry, functional
integration and part consolidation, depending
on application requirements and engineering
validation.
LOW DENSITY
Opportunities for engineered lightweight
component design.
COMPLEX GEOMETRY
Suitable designs can explore complex
geometry and functional integration.
PART CONSOLIDATION
Selected applications may enable
integration of multiple functions.
RECYCLABILITY
Material recovery pathways can support
circularity where applicable.
CONVERT YOUR PART
Have a Component to Evaluate?
Share your current component drawing and technical
information for an initial feasibility discussion.
ENGINEERING
From Component Concept
to Production
Engineering-led development for lightweight
magnesium components, from initial concept
assessment through process development and
production validation.
01
Design & Feasibility
Review component requirements, geometry,
material considerations and potential
lightweighting opportunities.
02
Simulation & Tooling
Evaluate component design and tooling
considerations for the proposed
manufacturing route.
03
Process Development
Develop processing parameters and conduct
trials to establish a repeatable
manufacturing process.
04
Production & Quality
Progress validated components toward
repeatable production with appropriate
inspection and quality controls.
Have an Engineering Requirement?
Talk to us about your component,
manufacturing challenge or development
requirement.
STAGE 1 · PUNE, MAHARASHTRA
Planned 500T Magnesium
Thixomoulding Platform
YAALI’s Stage-1 strategy is to establish a
technically complete 500T-class magnesium
thixomoulding cell in a lean Pune-region
facility.
Planned capability / conceptual representation
ABOUT YAALI
Advanced Lightweighting,
Built Around Engineering.
YAALI Advanced Metal Technologies is being
developed around an engineering-led approach
to advanced lightweight metals, with magnesium
thixomoulding at the centre of its technology
direction.
Our focus is on evaluating, developing and
industrialising suitable lightweight component
opportunities across demanding engineering
applications.
From component feasibility and design
considerations through tooling, process
development and validation, YAALI’s approach
is built around engineering discipline and
application-specific requirements.
Engineering First
Decisions are guided by component requirements,
manufacturability and technical feasibility.
Lightweighting
Exploring opportunities to reduce component
weight while meeting application requirements.
Application Focus
Technology development is considered in the
context of real component requirements.
Long-Term Capability
Building toward a technically complete
manufacturing platform.
START A CONVERSATION
Let’s Evaluate
Your Component.
Have a component that could benefit from lightweighting,
part consolidation or advanced magnesium processing?
Share your component requirements with our team.
We can evaluate the opportunity and discuss potential
engineering and process considerations.